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2025-03-27In the field of industrial automation and process control, standardized differential pressure transmitters often have difficulty coping with complex and changing working conditions. From high-temperature and high-pressure oil and gas pipelines to chemical reactors corroded by strong acids, from micro-pressure clean rooms to deep-sea drilling platforms, each special scenario requires a customized solution. With its flexibility and adaptability, PESCO’s customized differential pressure transmitters are becoming a key tool for industrial customers to break through technical bottlenecks and achieve efficient operations
The core value of customized design
To cope with some special working scenarios, PESCO provides customized services through modular design and technological innovation. Taking material upgrades as an example, the corrosion resistance of Hastelloy or titanium diaphragms can extend the service life of equipment in chemical environments; transmitters with IP68 protective housings and special sealing processes can operate stably in deep sea or high-humidity environments. Range customization breaks through the limitations of standard products. Whether it is 0-100Pa micro-pressure measurement or 0-40MPa high-pressure monitoring, precise adaptation can be achieved by adjusting the sensor structure.
Functional integration further expands the application scenarios. In hazardous areas such as refineries, transmitters with built-in explosion-proof certification (such as ATEX/IECEx) can ensure safe operation; for remote monitoring needs, the addition of wireless transmission modules (such as LoRaWAN) allows data to be synchronized to the control center in real-time. A chemical plant once faced the problem of concentrated sulfuric acid flow monitoring. By customizing the solution of Hastelloy diaphragm and polytetrafluoroethylene seal, the equipment life was increased by 3 times and the annual maintenance cost was reduced by 40%.
The key to successfully customizing differential pressure transmitters lies in accurate demand docking and rapid response. Customers need to clearly define the physical and chemical properties, environmental conditions, and installation restrictions of the measuring medium, and we match the optimal solution through simulation tests and experience databases. For example, an offshore oil and gas company needs to monitor the pressure changes of submarine pipelines. We customize titanium alloy housings, pressure compensation algorithms, and anti-salt spray coatings to enable them to work continuously for 5 years without failure in a 200-meter deep sea environment.